Monday, September 26, 2022

Piper PA-22-135 Tri-Pacer, N3604A: Accidents occurred September 19, 2022; July 04, 2020; Incident occurred June 17, 2020

Federal Aviation Administration / Flight Standards District Office; Anchorage, Alaska

September 19, 2022:  Aircraft crashed under unknown circumstances on top of mountain, Iliamna, Alaska.  


Date: 19-SEP-22
Time: 05:12:00Z
Regis#: N3604A
Aircraft Make: PIPER
Aircraft Model: PA22
Event Type: INCIDENT
Highest Injury: NONE
Flight Crew: 1 No Injuries
Pax: 1 No Injuries
Aircraft Missing: No
Damage: UNKNOWN
Activity: PERSONAL
Flight Phase: EN ROUTE (ENR)
Operation: 91
City: ILIAMNA
State: ALASKA

Aviation Accident Final Report - National Transportation Safety Board 

Investigator In Charge (IIC): Swenson, Eric

The National Transportation Safety Board did not travel to the scene of this accident.

Additional Participating Entity:
David C Longan; Federal Aviation Administration / Flight Standards District Office; Juneau, Alaska

Investigation Class: 3

https://registry.faa.gov/N3604A 

Location: Soldotna, Alaska 
Accident Number: ANC20LA064
Date and Time: July 4, 2020, 15:23 Local
Registration: N3604A
Aircraft: Piper PA22
Aircraft Damage: Substantial
Defining Event: Part(s) separation from AC
Injuries: 1 None
Flight Conducted Under: Part 91: General aviation - Personal

Analysis

In cruise flight, the private pilot heard and felt a “pop” emit from the airplane. He immediately noticed the airplane descending but verified he still had elevator continuity. Unable to maintain altitude, the pilot made an emergency landing on a nearby paved road; however, the airplane landed hard, and the main landing gear collapsed.

Postaccident examination revealed control continuity, but it was noted that the adhesive adhering the fabric above the windscreen had separated.

FAA Airworthiness Directive (AD) 74-17-04 applies to certain Piper airplanes, including PA-22 series airplanes that are covered with cotton or linen, and was issued to prevent the sudden failure of the material at the top of the windshield by requiring the installation of a reinforcement metal strip. Because the accident airplane was covered in a heavy-duty polyester material, the hardware specified in the AD was not required for installation on the airframe nor was it installed.

It is likely that the adhesive adhering the fabric above the windscreen delaminated and disrupted the airflow over the airplane. It was not determined why the adhesive failed/delaminated. 

Probable Cause and Findings

The National Transportation Safety Board determines the probable cause(s) of this accident to be:
The delamination of the fabric material from the fuselage above the windscreen due to failed adhesive, which resulted in disrupted airflow and a subsequent hard landing. 

Findings

Aircraft Fuselage main structure - Failure
Personnel issues Aircraft control - Pilot
Aircraft Landing flare - Unknown/Not determined

Factual Information

On July 4, 2020, about 1523 Alaska daylight time, a Piper PA-22 airplane, N3604A, was substantially damaged when it was involved in an accident near Soldotna, Alaska. The private pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight.

The pilot reported that once established in a cruise flight configuration, around 1,300 ft mean sea level (msl), he heard and felt a “pop” emit from the airplane. He immediately noticed the airplane was descending and verified that he still had elevator continuity by looking back at the empennage. The elevator was not “stuck”, but he was unable to maintain altitude. He made an emergency landing on a nearby paved roadway, but during the touchdown, the airplane landed hard and the main landing gear collapsed. The airplane sustained substantial damage to the left wing, both wing struts, and the fuselage.

A Federal Aviation Administration (FAA) aviation safety inspector examined the airplane after recovery and reported that the flight control cables were intact, and that flight control continuity was established. The inspector noted that the area above the windscreen where the fabric was connected to the fuselage had separated. He also indicated that the fabric did not tear; rather, the adhesive that held the fabric to the structure delaminated. FAA Airworthiness Directive (AD) 74-17-04, dated April 11, 1977, and applicable to certain Piper airplane models, including PA-22 series airplanes, that are “covered with cotton or linen at the critical area on top of the windshield” where the fabric attaches to the structure was issued to prevent the sudden failure of the material at the top of the windshield by requiring the installation of a reinforcement metal strip. The accident airplane was covered in Ceconite 101, a heavy-duty polyester material. The AD hardware was not installed on the airframe of the accident airplane nor was it required to be.

History of Flight

Enroute Part(s) separation from AC (Defining event)
Enroute Loss of control in flight
Emergency descent Attempted remediation/recovery
Landing Hard landing

Pilot Information

Certificate: Private 
Age: 32, Male
Airplane Rating(s): Single-engine land
Seat Occupied: Left
Other Aircraft Rating(s): None
Restraint Used: 4-point
Instrument Rating(s): None 
Second Pilot Present: No
Instructor Rating(s): None 
Toxicology Performed: No
Medical Certification: Class 3 With waivers/limitations 
Last FAA Medical Exam: June 14, 2017
Occupational Pilot: No
Last Flight Review or Equivalent:
Flight Time: (Estimated) 336 hours (Total, all aircraft), 237 hours (Total, this make and model), 258 hours (Pilot In Command, all aircraft), 73 hours (Last 90 days, all aircraft), 31 hours (Last 30 days, all aircraft)

Aircraft and Owner/Operator Information

Aircraft Make: Piper
Registration: N3604A
Model/Series: PA22 135 
Aircraft Category: Airplane
Year of Manufacture: 1953
Amateur Built:
Airworthiness Certificate: Normal 
Serial Number: 22-1864
Landing Gear Type: Tailwheel
Seats: 2
Date/Type of Last Inspection: Annual 
Certified Max Gross Wt.: 2000 lbs
Time Since Last Inspection:
Engines: 1 Reciprocating
Airframe Total Time: 
Engine Manufacturer: Lycoming
ELT: C91 installed, activated, did not aid in locating accident
Engine Model/Series: O-320B
Registered Owner: 
Rated Power: 150 Horsepower
Operator: On file 
Operating Certificate(s) Held: None

Meteorological Information and Flight Plan

Conditions at Accident Site: Visual (VMC) 
Condition of Light: Day
Observation Facility, Elevation: PASX, 113 ft msl 
Distance from Accident Site: 3 Nautical Miles
Observation Time: 14:56 Local
Direction from Accident Site: 298°
Lowest Cloud Condition: Clear 
Visibility: 10 miles
Lowest Ceiling: None 
Visibility (RVR):
Wind Speed/Gusts: 8 knots / 
Turbulence Type Forecast/Actual:  /
Wind Direction: 280° 
Turbulence Severity Forecast/Actual:  /
Altimeter Setting: 30.05 inches Hg
Temperature/Dew Point: 24°C / 13°C
Precipitation and Obscuration: No Obscuration; No Precipitation
Departure Point: Sterling, AK (AK84)
Type of Flight Plan Filed: None
Destination: Homer, AK (HOM)
Type of Clearance: None
Departure Time: 15:17 Local
Type of Airspace: Class G

Wreckage and Impact Information

Crew Injuries: 1 None 
Aircraft Damage: Substantial
Passenger Injuries:
Aircraft Fire: None
Ground Injuries:
Aircraft Explosion: None
Total Injuries: 1 None
Latitude, Longitude: 60.45,-150.93333(est)

Location: Soldotna, AK
Accident Number: ANC20LA064
Date & Time: 07/04/2020, 1523 AKD
Registration: N3604A
Aircraft: Piper PA22
Injuries: 1 None
Flight Conducted Under: Part 91: General Aviation - Personal

On July 4, 2020, about 1523 Alaska daylight time, a Piper PA-22 airplane, N3604A, was substantially damaged when it was involved in an accident near Soldotna, Alaska. The private pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight.

The pilot reported that once established in a cruise, level flight configuration, around 1,300 ft mean sea level (msl), he heard and felt a "pop" that appeared to emanate from somewhere in the airplane. He said that the airplane then began a shallow, uncommanded descent, and the elevator began to "flutter." The pilot noted that the elevator was not "stuck", but he was unable to maintain altitude. The pilot subsequently selected a paved, rural neighborhood road as an emergency landing site. During touchdown, the airplane landed hard, and the main landing gear collapsed, sustaining substantial damage to the left wing, both wing lift struts, and the fuselage.

A Federal Aviation Administration (FAA) aviation safety inspector examined the airplane after recovery and reported that flight control continuity was established. The inspector noted that the area above the windscreen, where the fabric was connected to the fuselage, had separated. He also indicated that the fabric did not tear, rather the adhesive that held the fabric to the structure failed, and a portion of the fabric peeled aft.

Picture from Scene (Photo courtesy of Alaska State Trooper) 

FAA Airworthiness Directive (AD) 74-17-04, applies, in part, to Piper PA-22 series airplanes. In short, the AD provides instructions for installing a reinforcement metal strip to avoid a sudden failure of the fabric at the top of the windscreen where the fabric attaches to the channel.

Picture of fabric above the windshield (Photo courtesy of the FAA) 

An NTSB wreckage and maintenance logbook examination, to include historical AD compliance, is pending. 

Aircraft and Owner/Operator Information

Aircraft Make: Piper
Registration: N3604A
Model/Series: PA22 135
Aircraft Category: Airplane
Amateur Built: No
Operator: On file
Operating Certificate(s) Held: None

Meteorological Information and Flight Plan

Conditions at Accident Site: Visual Conditions
Condition of Light: Day
Observation Facility, Elevation: PASX, 113 ft msl
Observation Time: 2256 UTC
Distance from Accident Site: 3 Nautical Miles
Temperature/Dew Point: 24°C / 13°C
Lowest Cloud Condition: Clear
Wind Speed/Gusts, Direction: 8 knots / , 280°
Lowest Ceiling: None
Visibility:   10 Miles
Altimeter Setting: 30.05 inches Hg
Type of Flight Plan Filed: None
Departure Point: Sterling, AK (AK84)
Destination: Homer, AK (HOM)

Wreckage and Impact Information

Crew Injuries: 1 None
Aircraft Damage: Substantial
Passenger Injuries: N/A
Aircraft Fire: None
Ground Injuries: N/A
Aircraft Explosion: None
Total Injuries: 1 None
Latitude, Longitude: 60.450000, -150.933333 (est)


Federal Aviation Administration / Flight Standards District Office; Fairbanks, Alaska

June 17, 2020: Aircraft wheel departed upon takeoff at at Bettles Airport (PABT), Alaska.

Date: 17-JUN-20
Time: 08:15:00Z
Regis#: N3604A
Aircraft Make: PIPER
Aircraft Model: 22
Event Type: INCIDENT
Highest Injury: NONE
Aircraft Missing: No
Damage: MINOR
Activity: PERSONAL
Flight Phase: TAKEOFF (TOF)
Operation: 91
City: BETTLES
State: ALASKA

2 comments:

  1. I recall watching the ASI video on youtube about the July 4th, 2020 accident where the pilot recalls his experience. Glad the pilot and pax came out of the most recent accident seemingly uninjured. Heres the link to the ASI video about the previous accident: https://www.youtube.com/watch?v=d28ObLQqrY8&list=PLDE78C94C0A0C7D4A&index=1&ab_channel=AirSafetyInstitute

    ReplyDelete
  2. Interesting...I am an A&P/Pilot beginning a frame-up rebuild of a PA-22. I already decided to install the extra metal strip regardless of the fabric covering I decide to go with (i.e., regardless of whether the AD technically applies). Perhaps the accident aircraft's trim controls got damaged as a result of this failure, which subsequently caused difficulty with pitch control.

    ReplyDelete